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Lamination Film Membrane Problems Arise
May 24, 2017

The Lamination Film is a separation membrane composed of a microporous membrane or an ultrafiltration membrane, and a dense homogeneous film having a thickness of only 0.1 to 0.25 m is used as a barrier layer on the surface thereof. So that the amount of material through a great increase.

Lamination Film problem causes:

1. Substrate thickness is not uniform, thin thickness difference is too large.

2. Substrate deflection, resulting in Lamination Film wrinkles, and with the accumulation of skew, the degree of wrinkles will be a corresponding increase.

If the substrate is susceptible to humidity by the film material (such as nylon film), and the occurrence of moisture absorption, in the extrusion process is prone to fold.

4. Tension set and improper control, the various parts of the tension is not coordinated, do not match.

5. Composite pressure is not set properly.

6. The axis between the silicone rubber press roll and the cooling steel roll is not parallel.

7. Guide roller surface is not clean, sticky foreign body, or guide roller surface is not smooth, there are pits, strokes, bumps and other phenomena.

Lamination Film Solution:

1. Replace the substrate to ensure uniform substrate thickness.

2. Adjust the position of the substrate, in the transmission process does not occur skew.

3. The substrate is subjected to a preheating drying process, or a substrate which does not undergo moisture absorption is replaced.

4. Adjust the unwinding and winding tension, so that each part of the tension to adapt and match each other.

5. Adjust the pressure of the compound roll to the appropriate size according to the actual situation.

6. Adjust the relative position between the silicone rubber press roller and the cooling steel roll so that both are kept parallel.

7. Clean the surface of the guide roller and replace the damaged guide roller to ensure that the guide roller surface is smooth, smooth and clean.

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